Gear reducer detection
Reducer Gear Inspection Guidelines:
a. The gear teeth must be free from broken teeth, cracks, flaking, or any signs of deformation that could cause interference. Any visible damage to the tooth surface should be carefully assessed before deciding on further use.
b. Minor pitting on the gear tooth surface may still be acceptable if it is not worsening over time. However, the gear should be replaced if any of the following conditions are met:
(1) The depth of the pitting reaches 100% of the tooth height.
(2) The pitting covers 30% of the tooth height and 40% of the tooth length.
(3) The pitting extends to 70% of the tooth height and 10% of the tooth length.
(4) The average diameter of the pitting spots exceeds 2 mm.
It's important to regularly inspect the gears for wear and tear, especially in high-load or high-speed applications. If in doubt, it's always better to replace the gear rather than risk equipment failure. Always follow the manufacturer’s guidelines and ensure proper maintenance schedules are maintained. Regular checks can help identify early signs of damage and prevent costly breakdowns down the line.
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