Cement spacer machine should keep the size of the gap
The cement pad machine is designed with specific gap tolerances for each component to ensure smooth operation and prevent mechanical failure. During the commissioning process, it's crucial to check that all these gaps meet the required specifications. If the clearances are too tight, it can lead to excessive friction between moving parts, which not only affects the performance of the equipment but can also cause damage over time. Below, Linktech provides the recommended gap dimensions for each part of the cement pad machine.
1. The clearance between the scraper and the bottom plate of the feeding mechanism should not exceed 2 mm.
2. The gap between the underside of the feeding machine and the big plate should be no more than 0.5 mm.
3. The gap between the adjusting ring and the feeding tray at the upper feeder should be 0.5–1 mm.
4. Adjust the track height so that after the brick is ejected, the mold surface is slightly higher than the disk surface. (This can be achieved by using thin sheet metal on the track and support surface.)
5. Adjust the pressing axis of the cement pad mechanism to ensure it can produce the desired pad size.
6. Adjust the reversing disc mechanism, as well as the gasket and crank mechanism on the axis, to ensure smooth movement during the idle stroke, with a maximum gap of 3 mm.
7. Adjust the nut on the large vertical shaft so that the bottom plane of the bearing plate and the top plane of the reversing plate remain parallel, with a gap of 1–1.5 mm.
After completing the setup, it's essential to perform a test run. This includes both a no-load test and a load test. Before starting the test, inspect the machine visually, tighten any loose components, clean debris from the reversing plate, horizontal holes, and other transmission parts, and lubricate all moving joints. Then, manually move the cement pad machine and rotate the reversing plate 2–3 times to ensure smooth operation. Once everything is confirmed to be functioning properly without any jamming, proceed with the full test run.
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