Development trend of sensors for cutting
(1) production site is essential <br> <br> With highly modern production system, in order to achieve high-precision, high-speed, flexibility, and reliability of information processing, it is necessary to use a variety of sensor. Sensor technology is one of the key technologies essential to the production site. In order to control the machine tool according to the cutting operation instruction, it is necessary to use the sensor to detect the influence of the position, speed, deformation and vibration of the machine tool on the relative displacement of the tool and the workpiece, and also to monitor the state of the machining process, and change according to the detection result, including the tool change, etc. The machining conditions are maintained to maintain the machining accuracy and achieve high precision in cutting. In addition, in order to achieve unmanned and labor-saving processing, it is also necessary to use the sensor to perform output feedback on the processing detection result.
(2) Emphasis on final machining accuracy
In machining, the final machining accuracy is the most important. The size of the workpiece is the straight line distance between two points, and the base point is a point. The position of a point on the workpiece is detected, typically using a touch sensor and a small spot non-contact optical displacement sensor. The contact sensor (trigger head) uses the probe on the pole to touch the surface of the workpiece to obtain the required parameters. It is a commonly used sensor that can measure effectively and is highly reliable, and is still used in many measurements. However, in recent years, calls for the use of scanning probes have been increasing. This type of probe continuously performs profiling measurement along the contour of the workpiece, and can acquire a large amount of measurement data in a short time, and obtain a measurement result closer to the actual situation and high reliability, which is its greatest advantage. In addition, in terms of tool management, an electromagnetic combination identification system (ID system) can be used to identify the tool and perform tool life management.
Sensor market <br> <br> field of mechanical processing (3) being formed using a variety of sensors are diverse, their role is to identify the workpiece are determined to confirm the position of the workpiece clamping, chucking, poor inspection chucking . The sensors used include small non-contact switches, limit switches, and the like. In addition, various sensors have been developed for environmental protection and ensuring process safety. A diverse sensor market is currently being formed. For example, Renishaw's OMP60 contact probes, developed for the integration of optical signal-transfer probes, are interfaced with new optical instruments to eliminate the effects of optical interference and interference noise.
The small size and light weight of the product requires the machine to perform fine, precise and high-speed machining. The workpiece material is also developing towards light weight and compounding, which requires the sensor to achieve miniaturization, high precision, high resolution and high response speed. . Therefore, the role of the sensor is not only to consider the automation of the machine tool, but also to consider applications such as reducing environmental load and safety measures.
(2) Emphasis on final machining accuracy
In machining, the final machining accuracy is the most important. The size of the workpiece is the straight line distance between two points, and the base point is a point. The position of a point on the workpiece is detected, typically using a touch sensor and a small spot non-contact optical displacement sensor. The contact sensor (trigger head) uses the probe on the pole to touch the surface of the workpiece to obtain the required parameters. It is a commonly used sensor that can measure effectively and is highly reliable, and is still used in many measurements. However, in recent years, calls for the use of scanning probes have been increasing. This type of probe continuously performs profiling measurement along the contour of the workpiece, and can acquire a large amount of measurement data in a short time, and obtain a measurement result closer to the actual situation and high reliability, which is its greatest advantage. In addition, in terms of tool management, an electromagnetic combination identification system (ID system) can be used to identify the tool and perform tool life management.
Sensor market <br> <br> field of mechanical processing (3) being formed using a variety of sensors are diverse, their role is to identify the workpiece are determined to confirm the position of the workpiece clamping, chucking, poor inspection chucking . The sensors used include small non-contact switches, limit switches, and the like. In addition, various sensors have been developed for environmental protection and ensuring process safety. A diverse sensor market is currently being formed. For example, Renishaw's OMP60 contact probes, developed for the integration of optical signal-transfer probes, are interfaced with new optical instruments to eliminate the effects of optical interference and interference noise.
The small size and light weight of the product requires the machine to perform fine, precise and high-speed machining. The workpiece material is also developing towards light weight and compounding, which requires the sensor to achieve miniaturization, high precision, high resolution and high response speed. . Therefore, the role of the sensor is not only to consider the automation of the machine tool, but also to consider applications such as reducing environmental load and safety measures.
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